Do you know about vertical injection molding machine? If you want to buy a vertical injection molding machine, it is important to understand its characteristics. We will take you to understand what is a vertical injection molding machine.
What is a vertical injection molding machine?
Vertical injection molding machines function in the same way as traditional horizontal machines, but they are oriented to run on a vertical axis. This type of machine is available in hydraulic, electric and hybrid execution to meet a range of customer requirements. Due to the orientation of the machine, vertical injection molding machines require very little floor space. Vertical injection molding machines are particularly well suited for insert molding applications. Components can be easily loaded into the mold and held in place by gravity prior to secondary molding.
How Vertical Injection Molding Machines Work
Currently, screw vertical injection molding machines are commonly used to melt a certain amount of plastic by heating and then plasticizing it. However, it moves at a certain pressure and specified different speed, and then injects the molten plastic into the specially molded mold by the screw, and then processes the desired product. The important part, of course, is the injection system. Only plasticizing the plastic and then injecting it to achieve good principle and work can present good effect, bring reasonable guarantee and meaningful presentation, achieve good meaningful presentation and achieve excellent injection effect.
Generally speaking, in the work, through the main mechanism of vertical injection molding machine, to achieve good effect presentation, can bring excellent assurance function presentation, with excellent assurance function, to bring good presentation effect, with excellent presentation effect impact. The guarantee meaning of the show. Its main working principle is to process the plastic through the injection system of the equipment, so that the plastic is molded and finally presents a good molding effect. Injection molding equipment can be used to process all products that need plastic packaging, so as to achieve a good processing effect.
Advantages of vertical injection molding machine compared to horizontal injection molding machine
-
More flexible processing
The vertical injection molding machine machine is more flexible in terms of efficient production cycles, costs and the type of products it can handle Each cycle requires the finished product to be removed from the mold and a new one added before the molding process begins.
Trying to perform this operation on a horizontal machine is both difficult and awkward because you will be fighting gravity, slowing down production and increasing the risk of damaging the part. When it comes to medical injection molding where high tolerance parts are required, horizontal molding creates even more risk.
With a vertical molding machine, parts can be placed into the mold easily and quickly without worrying about misaligned inserts.
-
Book mold and rotary table pairing
Another advantage of the vertical injection molding machine machine is the pairing of the book mold with the rotary table.
The book mold closes over the insert and holds the part tightly in place before, during and after the molding process. The rotary table can hold and rotate 1-12 molds at a time, giving mold technicians time to change inserts without impeding the molding process.
Multiple book molds on the rotary table provide the fastest cycle times and highest molding yields. They also allow different molds for a range of products to be run simultaneously.
-
Space saving
Another advantage of vertical molding machines over horizontal molding machines is that they take up more than half the space required by horizontal molding machines. In addition, the versatility of the vertical clamping device on vertical molding machines maximizes the flexibility of the molds involved.
Vertical injection provides more control when the resin reaches the mold cavity over a short distance. Typically, with horizontal machines, the plastic must travel a much longer distance to reach the mold, leaving room for the resin to cool too quickly and produce a bad shot.
Advantages of vertical injection molding machines
- The injection unit and the mold closing unit are on the same vertical centerline, and the mold opens and closes in the up-and-down direction. Its floor space is only about half that of a horizontal machine, so it is about twice as productive when converted to floor space.
- Fixed capacity, easy to use, true mold, and movable molding of panel parts. Due to the type of machine, it is easy to place the mold with the conveying side facing up and place it in a fixed position by inserting the robot of the machine. , fully automatic insert molding can be cured with easy to place formwork.
- The weight of the mold is supported by the horizontal mold plate to open and close up and down, so there is no inability to open and close the mold plate due to the gravity of the mold as in the case of horizontal machines. It helps to keep the accuracy of the machine and mold, and makes it durable.
- The cavity of each plastic part can be taken out by a simple robot, which is conducive to precision molding.
- The mold closing device generally adopts open enclosure, which is convenient to configure various automatic devices and suitable for automatic molding of complex and precise products.
- Belt conveyor is easily installed through the middle of the mold, which is convenient for automatic molding production.
- Easy to ensure the fluidity of resin in the mold and the consistency of mold temperature distribution.
- Equipped with rotary table, moving table and inclined table, it can easily realize insert molding and in-mold combination molding. Simple mold structure, low cost and easy unloading in small batch trial production.
- The vertical machine has withstood the test of many earthquakes, with low center of gravity and better seismic performance than the horizontal machine.
Reasons for choosing China injection molding machine manufacturer
Injection molding machine manufacturers are all over the world, among which there are a large number of vertical injection molding machine manufacturers in China and a large market. Chinese injection molding machine manufacturers have several advantages.
- Large labor force
- Low enough cost
- Experienced technical engineers
- Well-established infrastructure and fast delivery
- Stable social environment
For detailed information, click to read: Five reasons to purchase injection molding machine from China
What to look for when choosing a vertical injection molding machine manufacturer
First check the service of the vertical injection molding machine manufacturer
- Before buying a reliable vertical injection molding machine, first we have to confirm the qualification of this vertical injection molding machine manufacturer. Whether it is a well-known company in the country, how is the qualification and how is the reputation of the users
- What makes the company able to provide a high performance and high quality vertical injection molding machine to the user? This is to confirm the resources of the enterprise, whether there is a strong technical support, generally can be stable operation for more than ten years.
- product performance, stable performance, used by the customer renewal rate of more than 95 percent of the enterprise, product performance is certainly not bad!
- Product price transparency, not arbitrary charges, good afraid of too expensive, cheap and afraid of bad, so to weigh the cost performance of the product, the same configuration, the same performance, basically the price plays a decisive role.
- After-sales service, whether the after-sales service can do timely customer service + technical services, timely service in place, the user will be assured.
Then carefully check the manufacturer's vertical injection molding machine product situation
- the general production process and manufacturing process are up to the national special equipment manufacturing standards, which is generally small workshop factory can not reach.
- check the manufacturer's raw materials, auxiliary materials, body, paint is in line with industry standards. For example, the use of Shanghai Baosteel, Wuhan Iron and Steel, Anshan Steel and other domestic first-tier steel mills, the use of high-quality Jinqiao welding wire, the use of brand manufacturers of high-strength accessories, the use of high-quality painting.
- high-quality vertical injection molding machine production enterprise scale and processing capacity, such as enterprise production workshop of more than 10,000 square meters, can process and produce national standard punching machine samples complete, rigorous production process, proving that the company's high market recognition, mature production process, stable product quality.
- process view, want to know the quality of how, first of all, to understand the vertical injection molding machine processing process, from the incoming inspection - down - welding - double-sided end milling - tooling overall welding - shot blasting rust treatment - manual inspection - spray treatment / paint treatment - finished product delivery. Each link is complete, whether the welding is full, whether the material welding is flat, no porosity, no leakage of welding and other phenomena.
- see whether there is a national standard certificate, each product factory number and other information is perfect and clear. This is a measure of a manufacturer's confidence in its products, but also the premise that customers can get a formal and reasonable after-sales service after purchase.
Where to find a vertical injection molding machine manufacturer
In general, you can find a suitable manufacturer of vertical injection molding machine in China in the following three ways
-
B2B platforms
You can find manufacturers on various b2b platforms. The famous b2b platforms in China are Made in China and Alibaba
-
Foreign trade fairs
Through foreign trade fairs, you can get the contact information of most of the vertical injection molding machine manufacturers in China and have on-site communication and negotiation. However, due to the COVID-19 pandemic, Chinese vertical injection molding machine manufacturers are reluctant to participate in overseas exhibitions.
-
Google Search
By searching for vertical injection molding machine manufacturers through Google, you can search for independent websites of vertical injection molding machine manufacturers. They are more professional and responsive than platform suppliers. We recommend you to use this method to find the right vertical injection molding machine manufacturer
List of vertical injection molding machine manufacturers
From the above points, we have briefly analyzed some basic information that you need to know about which is the best vertical injection molding machine manufacturer. With the development of the market, as well as the situation of vertical injection molding machine manufacturers, but also involving the technical threshold of this injection molding machine manufacturers, the strength to provide quality vertical injection molding machine businessmen are only a few
- BOLE INTELLIGENT MACHINERY
- Dakumar Machinery
- KEBIDA
- GUAN XIN PLASTIC MACHINERY
- Sunbun Machine
- LOG MACHINE
- HIGHSUN MACHINERY
- SANSHUN
- SHEN ZHOU MACHINERY
- Tederic Machinery
View details of the top 10 vertical injection molding machine manufacturers in China
Choose the best vertical injection molding machine manufacturer
Kebida is a leading manufacturer of vertical injection molding machine in China. For decades, Kebida has been dedicated to the development, manufacture and sales of presses and stamping equipment such as high-speed presses and mechanical presses. We are the leading listed vertical injection molding machine company in China. Our products are sold to all over the world and have been well received by our customers.
Welcome to visit our vertical injection molding machine website: https://www.china-kebida.com/ and view our vertical injection molding machine products.
If you have more questions you can contact us now.
More reading:
China injection molding machine development trend
15 things to confirm when choosing an injection molding machine
